Meat&Poultry - December 2011 - 44

In-Plant Operations
casses and high investment costs; the challenge of retrofitting automated solutions into existing facilities; and the opportunities to automate are in many cases still opportunities. Vincent Volpe, president of Jarvis Products, a long-time manufacturer of slaughter equipment, has been around processing plants for much of his life and agrees the adoption of automation by processors is hindered. “It’s a slow evolution,” he says. “There are two obstacles. The fi rst is the footprint. These robots take up more space than the existing equipment, and it’s hard to fit into the existing space in most plants. The second is the expense. Robots are expensive and might not pay back as fast as companies like.” Volpe’s comments are echoed by the general manager of a large Midwestern plant. Lamenting the dearth of automation on his slaughter floor, he says, “I’ve seen some automation, like the Davis hide puller, but they are few and far between. I can’t afford to be an R&D plant for equipment manufacturers, and [the company] isn’t going to put up the capital for equipment that takes longer than three years to pay back.” There is another factor that has determined the path of automation in the beef-slaughter world. Summing up the direction of automation today, one established equipment manufacturer recounts the following story: “We had developed an automatic hock cutter for one of the larger beef packers in the early 1990s, and had the prototype installed in one of their plants. The testing was progressing well and it looked like it had the potential to be used in the several plants of this company, with significant cost savings. Just about that time some kids got sick in Oregon, and the whole E. coli: O157 issue exploded. Necessarily, the company refocused it’s priorities on food safety, but the hock cutter never made it any further than that prototype. And that’s kind of been the story of automation in beef slaughter.”

Opportunity for automation
Technology holdouts are evident in some processing plants
BY JERRY KARCZEWSKI
meatpoultry@sosland.com

2005 report by the Danish Meat Institute entitled “Automation – The Meat Plant of the Future” mapped out what a future pork and beef slaughter plant would look like. While the pork plant of the future would incorporate automation in 13 distinct areas, the beef plant of the future would incorporate automation in just four areas, leaving the bulk of the work to be done by humans. Recently introduced technology incorporates intelligent robots to do the “heavy lifting” in the industrial world,

A

but the application to beef slaughter has not been implemented as quickly as some industries.

“Robots are expensive and might not pay back as fast as companies like.”
Obstacles to automation in beef are several. Niels Madsen of the Danish Meat Institute points to these challenges: lack of uniformity in the car-

44 • Meat&Poultry • December 2011 • www.MeatPoultry.com


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Meat&Poultry - December 2011

Table of Contents for the Digital Edition of Meat&Poultry - December 2011

Meat&Poultry - December, 2011
Contents
Commentary - Showing appreciation
Business Notes - Cargill disputes hiring allegations
Business Notes - McDonald’s drops egg supplier over management concerns
Business Notes - Tyson has high hopes for 2012
Business Notes - Smithfield responds to HSUS inquiry about sow housing conversion
Business Notes - Wayne Farms to streamline, cut 360 jobs
Washington - Food fight
Cover story - Enlisting veterans
Legislation - Dodging a bullet
Food safety - Sharing the wealth
Packaging - Breathing room
In-Plant operations - Opportunity for automation
Ingredient Trends - Flavor-licious
Processing for Pizza - Piece of the pie
Marketing - The betterment of beef
Meat Processing Operations & Engineering - Food-safety focused
Meat Processing Operations & Engineering - Offsetting rising energy costs
Meat Processing Operations & Engineering - Hazardous duty
Meat Processing Operations & Engineering - Sanitation Tips - Avoiding hazards
Meat Processing Operations & Engineering - Consejos Sanidad - Evitando los peligros
Small Business Matters - The 'wow' factor'
From the Corral - Forgoing force
Names in The News
New Product Showcase
Classifieds
Advertisers
The Insider
Insight Stork Poultry Processing
Poultry Processor's Handbook
Meat&Poultry - December 2011 - Meat&Poultry - December, 2011
Meat&Poultry - December 2011 - 2
Meat&Poultry - December 2011 - 3
Meat&Poultry - December 2011 - Contents
Meat&Poultry - December 2011 - 5
Meat&Poultry - December 2011 - 6
Meat&Poultry - December 2011 - 7
Meat&Poultry - December 2011 - Commentary - Showing appreciation
Meat&Poultry - December 2011 - 9
Meat&Poultry - December 2011 - Business Notes - Cargill disputes hiring allegations
Meat&Poultry - December 2011 - 11
Meat&Poultry - December 2011 - Business Notes - McDonald’s drops egg supplier over management concerns
Meat&Poultry - December 2011 - 13
Meat&Poultry - December 2011 - 14
Meat&Poultry - December 2011 - Business Notes - Tyson has high hopes for 2012
Meat&Poultry - December 2011 - 16
Meat&Poultry - December 2011 - Business Notes - Wayne Farms to streamline, cut 360 jobs
Meat&Poultry - December 2011 - Washington - Food fight
Meat&Poultry - December 2011 - 19
Meat&Poultry - December 2011 - Cover story - Enlisting veterans
Meat&Poultry - December 2011 - 21
Meat&Poultry - December 2011 - 22
Meat&Poultry - December 2011 - 23
Meat&Poultry - December 2011 - 24
Meat&Poultry - December 2011 - 25
Meat&Poultry - December 2011 - 26
Meat&Poultry - December 2011 - 27
Meat&Poultry - December 2011 - 28
Meat&Poultry - December 2011 - 29
Meat&Poultry - December 2011 - Legislation - Dodging a bullet
Meat&Poultry - December 2011 - 31
Meat&Poultry - December 2011 - 32
Meat&Poultry - December 2011 - 33
Meat&Poultry - December 2011 - 34
Meat&Poultry - December 2011 - Food safety - Sharing the wealth
Meat&Poultry - December 2011 - 36
Meat&Poultry - December 2011 - 37
Meat&Poultry - December 2011 - 38
Meat&Poultry - December 2011 - 39
Meat&Poultry - December 2011 - 40
Meat&Poultry - December 2011 - Packaging - Breathing room
Meat&Poultry - December 2011 - 42
Meat&Poultry - December 2011 - 43
Meat&Poultry - December 2011 - In-Plant operations - Opportunity for automation
Meat&Poultry - December 2011 - 45
Meat&Poultry - December 2011 - 46
Meat&Poultry - December 2011 - 47
Meat&Poultry - December 2011 - Ingredient Trends - Flavor-licious
Meat&Poultry - December 2011 - 49
Meat&Poultry - December 2011 - 50
Meat&Poultry - December 2011 - 51
Meat&Poultry - December 2011 - Processing for Pizza - Piece of the pie
Meat&Poultry - December 2011 - 53
Meat&Poultry - December 2011 - 54
Meat&Poultry - December 2011 - 55
Meat&Poultry - December 2011 - 56
Meat&Poultry - December 2011 - Marketing - The betterment of beef
Meat&Poultry - December 2011 - 58
Meat&Poultry - December 2011 - 59
Meat&Poultry - December 2011 - 60
Meat&Poultry - December 2011 - Meat Processing Operations & Engineering - Food-safety focused
Meat&Poultry - December 2011 - 62
Meat&Poultry - December 2011 - 63
Meat&Poultry - December 2011 - 64
Meat&Poultry - December 2011 - 65
Meat&Poultry - December 2011 - 66
Meat&Poultry - December 2011 - 67
Meat&Poultry - December 2011 - 68
Meat&Poultry - December 2011 - 69
Meat&Poultry - December 2011 - 70
Meat&Poultry - December 2011 - Meat Processing Operations & Engineering - Offsetting rising energy costs
Meat&Poultry - December 2011 - 72
Meat&Poultry - December 2011 - 73
Meat&Poultry - December 2011 - Meat Processing Operations & Engineering - Hazardous duty
Meat&Poultry - December 2011 - 75
Meat&Poultry - December 2011 - Meat Processing Operations & Engineering - Sanitation Tips - Avoiding hazards
Meat&Poultry - December 2011 - 77
Meat&Poultry - December 2011 - Meat Processing Operations & Engineering - Consejos Sanidad - Evitando los peligros
Meat&Poultry - December 2011 - Small Business Matters - The 'wow' factor'
Meat&Poultry - December 2011 - 80
Meat&Poultry - December 2011 - 81
Meat&Poultry - December 2011 - 82
Meat&Poultry - December 2011 - 83
Meat&Poultry - December 2011 - From the Corral - Forgoing force
Meat&Poultry - December 2011 - 85
Meat&Poultry - December 2011 - Names in The News
Meat&Poultry - December 2011 - 87
Meat&Poultry - December 2011 - New Product Showcase
Meat&Poultry - December 2011 - 89
Meat&Poultry - December 2011 - 90
Meat&Poultry - December 2011 - 91
Meat&Poultry - December 2011 - Classifieds
Meat&Poultry - December 2011 - 93
Meat&Poultry - December 2011 - 94
Meat&Poultry - December 2011 - 95
Meat&Poultry - December 2011 - 96
Meat&Poultry - December 2011 - Advertisers
Meat&Poultry - December 2011 - The Insider
Meat&Poultry - December 2011 - 99
Meat&Poultry - December 2011 - 100
Meat&Poultry - December 2011 - Insight Stork Poultry Processing
Meat&Poultry - December 2011 - Marel - 2
Meat&Poultry - December 2011 - Marel - 3
Meat&Poultry - December 2011 - Marel - 4
Meat&Poultry - December 2011 - Marel - 5
Meat&Poultry - December 2011 - Marel - 6
Meat&Poultry - December 2011 - Marel - 7
Meat&Poultry - December 2011 - Marel - 8
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Meat&Poultry - December 2011 - Marel - 26
Meat&Poultry - December 2011 - Marel - 27
Meat&Poultry - December 2011 - Marel - 28
Meat&Poultry - December 2011 - Poultry Processor's Handbook
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